Integration solutions for auxiliary equipment
All-electric machine injection position holding
Intelligent Mold Temperature Control
Intelligent Clamping Force Control System
Intelligent Shot Weight Control System
Intelligent Mold Opening Control
Preventive Monitoring and Maintenance
The main control and operation data of the auxiliary
equipment is integrated into the computer of the
injection molding machine through the communication
interface to allow to make changes to the commonly
used parameters and control functions of the auxiliary
machine on the injection molding machine interface. It
also allows displaying the operation status and alarm
information of the auxiliary machine in real-time,
forming an “injection molding cell” with centralized
control, providing convenience for customers.
The screw performs a controlled deceleration and
holding action after injecting to the set pressure
switching position to allow the melt at the front end
of the screw to fill the mold cavity on its own using
internal pressure. It reduces the internal stress of
the product after molding and improve the performance
of the product.
Dynamic control of mold cooling water flows by
detecting the outlet and return water temperatures to
achieve constant control of mold temperature, thus
enhancing the stability of injection molding.
Three-platen machine: A clamping force sensor is added
to the rear platen of the machine to display the
actual machine clamping force in real time and help
customers to adjust the molding process parameters.
All-electric: A clamping force sensor is
installed on the tie bar or rear platen to detect the
real-time clamping force. Features clamping force
auto-hold and online clamping force optimization.
During the injection process, dynamically adjust the
V/P switching point and holding pressure according to
the actual screw position and load pressure to improve
product weight precision.
This control scheme builds the data and position
signal transmission path between the controller and
the servo drive through the CANopen bus and adds the
algorithm and program for the closed-loop position
control in the drive to realize the precise
positioning of the mold opening. The use of
intelligent algorithms greatly reduces the difficulty
of mold-opening parameter settings.
Through sensor detection and operating data monitoring
and analysis, we can detect abnormalities of relevant
devices in time and remind customers to perform
necessary repair and maintenance, so as to reduce the
risk of machine wear and tear, prevent malfunctions
from getting worse, and ensure the healthy operation
of machines.